SEC. 01 / COATINGS / CEMENT BASED COATING

Cement Based Coating in Mumbai

Cement-based coating is a polymer-modified cementitious slurry applied to concrete and masonry to form a rigid, breathable water-resistant layer. Because it is cementitious it bonds well to damp substrates and to concrete, which makes it the common choice for tanks, wet areas and internal tanking.

SELECTION

When this is the right system — and when it is not

Waterproofing is a selection problem before it is an application problem. Most failures we are called to fix were the wrong system for the substrate, not a bad product.

When this is the right choice

  • Water tanks and wet areas
  • Substrates that cannot be fully dried
  • Where a breathable, rigid system is acceptable

When it is not

  • Substrates that move — a rigid cementitious layer will crack with them
  • Permanently UV-exposed decorative finishes
BUILD-UP

The system, layer by layer

Every layer has a job. The ones people cut to save money are usually the ones holding the rest together.

  1. L01Substrate

    Saturated surface-dry.

  2. L02Cementitious slurry1.5-2.5 mm

    Two cross-directional coats.

  3. L03Curing

    Water-cured.

SURFACE PREPARATION

Almost every failure starts here

Preparation produces nothing visible, costs real money, and is the first thing removed from a cheap quotation. It is also what decides whether the system lasts.

The substrate is cleaned, laitance removed, cracks cut and filled, and internal angles filleted. It is then brought to a saturated surface-dry condition — a real advantage of this system is that it tolerates and in fact requires a damp substrate, unlike resin systems.

METHOD

How we apply cement based coating

Step by step, with the specifications each stage is held to.

  1. 01

    Prepare and repair

    Laitance removed, cracks cut and filled, honeycombing made good, fillets formed at internal angles.

  2. 02

    Wet to saturated surface-dry

    The substrate is saturated and surplus water removed. A dry substrate draws mixing water out of the slurry and prevents proper hydration.

  3. 03

    Apply the first coat

    Brushed hard into the surface so it is worked into the pores rather than laid over them.

  4. 04

    Apply the second coat cross-directionally

    The second coat is applied at right angles to the first, to a combined 1.5–2.5 mm. Cross-application means a pinhole or thin spot in one coat is covered by the other.

  5. 05

    Water-cure

    Kept damp and cured, since this is a cementitious system that gains its properties through hydration.

MATERIALS

What goes into the system

Coating
Two-component polymer-modified cementitious slurry, rigid and breathable, bonding well to damp concrete.
Reinforcement
Alkali-resistant fabric at junctions and internal angles where movement is expected.
QUALITY

What goes wrong, and what we check

These are the failure modes we are called in to fix on other people's work. The checkpoints on the right are how we avoid repeating them.

Common failure modes

  • Applied to a moving substrate and cracking
  • Insufficient curing

Our QC checkpoints

  • Coat coverage rate checked
  • Curing logged
QUESTIONS

Cement Based Coating — questions we get asked

When is cement based coating the wrong choice?

Substrates that move — a rigid cementitious layer will crack with them Permanently UV-exposed decorative finishes Selecting a system that does not match the substrate, the exposure and the movement it will see is the most expensive mistake in waterproofing, because the failure only shows up after everything above it has been built.

Why does cement based coating fail when it is done badly?

In our experience the recurring causes are: applied to a moving substrate and cracking; insufficient curing. None of these are material defects — they are execution defects, which is why the same product can last for years on one building and fail in a single monsoon on another.

How do I know the work was done properly?

Ask for evidence against these checkpoints: coat coverage rate checked; curing logged. A contractor who cannot produce them is asking you to take execution quality on trust, on work that will be buried under a finish and impossible to inspect afterwards.

How long does cement based coating last?

Long-lived on stable substrates. We would rather set that expectation honestly than quote a headline number, because the substrate condition and the standard of application matter more to the outcome than the product's own datasheet figure.

What does cement based coating cost in Mumbai?

Cost depends on area, substrate condition, access, and how much preparation or structural repair is needed before the system can go on. We do not publish a rate per square foot, because a number quoted without seeing the building is either meaningless or misleading. The site inspection is free and produces an itemised scope you can compare against any other quotation.

Which standards apply to cement based coating?

The relevant Indian Standards for this work are IS 2645, IS 3067. These cover the design, preparatory work and material requirements. Where a project specification names a different or additional standard, we work to the specification.

NEXT STEP

Book the inspection. It costs nothing and it settles the argument.

An engineer visits, finds the actual source, and tells you what the building needs and why. You get a clear scope before any money is discussed.

Mon–Fri 08:00–18:00 · Sat 09:00–16:00 · Jogeshwari West

Request a callback

Phone is the only required field. We call back to arrange the inspection.